OWNER’S MANUAL
KS-12 SERIES
SEMI AUTOMATIC 12 GAUGE SHOTGUN
READ THE INSTRUCTIONS AND WARNINGS IN THIS
MANUAL CAREFULLY AND UNDERSTAND THEM BEFORE
USING THIS FIREARM. IF THERE IS ANYTHING YOU DO
NOT UNDERSTAND, IT IS YOUR RESPONSIBILITY TO SEEK
ADVICE FROM A CERTIFIED FIREARMS INSTRUCTOR OR
COMPETENT GUNSMITH.
Version 4.1
© Kalashnikov USA Copyright 2020. All Rights Reserved.
WARNING
2
WARNINGS
ICONS IN OWNER’S MANUAL
HAZARDS
ILLUSTRATIONS IN OWNER’S MANUAL
DANGEROUS PROCEDURES
GENERAL SAFETY RULES & PROCEDURES
FIREARMS SAFE HOME STORAGE CHECKLIST
1. DESCRIPTION AND OPERATION
1.1 MODELS
1.2 FEATURES
1.3 SPECIFICATIONS
1.4 COMPLETE SET OF COMPONENTS
1.5 DESIGN
2. DESIGNATED USE
2.1 LIMITATION IN SERVICE
2.2 SAFETY PRECAUTIONS
2.3 BEFORE USE
2.4 OPERATING PROCEDURE
3. MAINTENANCE
3.1 GENERAL
3.2 FIELD STRIPPING
3.3 REASSEMBLY AFTER FIELD STRIPPING
3.4 CLEANING AND LUBRICATION
4. TRANSPORTATION
5. STORAGE
SCHEMATICS & PARTS LIST
WARRANTY
4
5
5
5
6
7
13
14
14
14
15
15
15
18
18
19
19
20
21
21
22
26
27
28
28
30
32
INDEX
3
KS-12 SERIES
SEMI-AUTOMATIC SHOTGUN
OWNER’S MANUAL
KS-12
KS-12T
4
PRIOR TO REMOVING THIS GUN FROM ITS PACKAGING, AND
PRIOR TO HANDLING, LOADING AND FIRING, CAREFULLY AND
THOROUGHLY READ AND UNDERSTAND THIS ENTIRE OWNER’S
MANUAL WHICH GIVES ADVICE ON THE FIREARM‘S PROPER
HANDLING, FUNCTIONING AND SAFE USE. YOUR SAFETY AND
THAT OF OTHERS (INCLUDING YOUR FAMILY) DEPENDS ON
YOUR RESPONSIBLE COMPLIANCE WITH THAT ADVICE, GOOD
JUDGMENT AND COMMON SENSE. FIREARMS SAFETY DEPENDS
ON YOU. YOU CANNOT FORGET, YOU CANNOT OVERLOOK, YOU
CANNOT ALLOW YOURSELF TO BE DISTRACTED, YOU CANNOT
BECOME COMPLACENT OR CASUAL WITH FIREARMS. THERE ARE
NO “FOOLPROOF” FIREARMS. ONCE A SHOT IS FIRED, IT CANNOT
BE CALLED BACK. A FIREARM IN YOUR HANDS CAN CAUSE
UNINTENDED DEATH OR SERIOUS BODILY HARM IF YOU FAIL TO
FOLLOW SAFE GUN HANDLING RULES AND PRACTICES SUCH AS
THOSE CONTAINED IN THIS MANUAL.
REMEMBER, FIREARMS SAFETY DEPENDS ON YOU! IF YOU ARE
UNFAMILIAR WITH FIREARMS, SEEK SUPERVISED INSTRUCTION
FROM A CERTIFIED INSTRUCTOR.
Important WARNINGS and SAFETY PRECAUTIONS must be read and
understood before using this firearm. SAFE GUN HANDLING IS YOUR
PERSONAL RESPONSIBILITY AT ALL TIMES. Disregarding the warnings
and safety precautions in this manual can result in injury or death to you
and others, as well as damage to property.
• Directions and procedures for handling, loading, firing, unloading,
disassembling and assembling this firearm.
• Instructions for care, cleaning and repair of this firearm. This OWNER’S
MANUAL is designed to help you in learning how to properly and
safely use and care for your Kalashnikov USA shotgun. Only when you
are certain you have fully familiarized yourself with the function of your
firearm, should you practice loading, unloading, and firing with live
rounds of ammunition at a firing range or other safe location.
WARNING!
!
5
This OWNER’S MANUAL should always accompany the firearm and
be transferred with the firearm on change of ownership or possession.
Should you ever need to replace it, this manual is available FREE upon
request from Kalashnikov USA or on the Kalashnikov USA website at
www.kalashnikov-usa.com.
DANGER—indicates an imminently hazardous situation
which, if not avoided, will result in death or serious
injury.
WARNING—indicates a potentially hazardous situation
which, if not avoided, could result in death or serious
injury.
CAUTION—indicates a potentially hazardous situation
or an unsafe practice, which, if not avoided, could
result in minor or moderate injury or property damage.
ICONS IN OWNER’S MANUAL
HAZARDS
Before you start, familiarize yourself with the icons you will see in the
manual.
ILLUSTRATIONS IN OWNER’S
MANUAL
The illustrations in this manual may differ slightly from the actual product.
The illustrations in this manual relate to the right hand shooter
configuration.
CAUTION
WARNING
DANGER
6
DANGEROUS PROCEDURES
WARNING! Always have the headspace checked by a
competent gunsmith with “Go” and “No-Go” gauges after
replacing the bolt or barrel assembly. Failure to check the
headspace may result in personal injury or death to you and
others and could cause severe damage to the firearm.
WARNING! If your gun misfires with a live round in the
chamber of a hot barrel, immediately remove the round
while keeping the barrel pointed in a safe direction and
the ejection port turned away from your face. If unable
to remove the live round within 10 seconds, remove the
magazine, keep the gun pointed in a safe direction, and
wait 15 minutes for the barrel to cool. Then remove the
round.
Continuous or rapid firing of your gun can cause the barrel
temperature to reach a “COOK OFF POINT”, where the
heat of the barrel can cause a live round to fire from
remaining in contact with a hot chamber. If you have been
firing continuously or rapidly, do not allow a live round
to remain in the chamber when you finish firing, as it may
“COOK OFF” (FIRE). Always keep your face, hands, and
other body parts away from the ejection port when clearing
a hot chamber.
WARNING! Never fire your gun with any obstruction in the
barrel as this could cause the gun to explode! Be sure the
barrel is clear of obstructions before shooting.
WARNING! While firing, if you experience a noticeable
difference in sound or recoil, STOP FIRING! The cause
for either condition could be incomplete powder burn, a
cartridge with a primer but no powder (“SQUIB LOAD”)
or too little powder, and/or a bullet stuck in the bore.
Immediately unload the gun and check for unburned
powder residue in the bore and the receiver or a bullet
stuck in the bore. Remove the unburned powder before
resuming firing. If a bullet is stuck in the bore, have a
qualified gunsmith take care of the problem. Never try to
WARNING
WARNING
WARNING
WARNING
7
GENERAL SAFETY RULES AND
PROCEDURES
WARNING! Careless and improper handling of this gun
could result in unintended discharge, causing injury, death
or property damage. Safety must be the first and constant
consideration when handling a firearm and ammunition.
SAFETY DEPENDS ON YOU.
CAUTION! This firearm was designed to function properly
in its original condition. Do not alter any parts. Do not
replace any parts unless you are factory-trained to do so
and then use only original factory parts from Kalashnikov
USA. Any alterations or changes made to a firearm after
its manufacture can make the gun unsafe and will void its
warranty.
WARNING! This firearm should always be carried with the
chamber empty and with the safety on “SAFE” to prevent
accidental discharge.
SHOOT OUT” a bullet stuck in the bore. Firing with
unburned powder in the barrel or a bullet stuck in the bore
could cause the barrel to explode causing serious injury or
death.
WARNING
CAUTION
WARNING
CAUTION
CAUTION! The manufacturer of this firearm disclaims
any liability for the use of re-manufactured, reloaded or
hand-loaded ammunition. Use only factory new, quality
ammunition. The use of improper caliber or low quality
ammunition could result in injury, death and/or property
damage upon firing. Remember, firearms safety depends
on you!
8
WARNING! Always handle and treat your firearm as if it
were loaded so you will never fire it accidentally when you
mistakenly think it is unloaded. Never take anyone’s word
that it is unloaded. Always check it yourself with your fingers
off the trigger and the gun pointed in a safe direction.
Even after you have confirmed that the gun is unloaded,
continue to treat it as if it were loaded. Never look down a
barrel.
WARNING! Keep the gun’s muzzle pointed in a safe
direction at all times. A safe direction is one in which an
unintentionally fired shot will not cause any physical injury
or property damage. Never let the muzzle of a firearm
point at any part of your body or another person, or in
any direction where an injury may result if the gun were to
fire. Always be sure of your target and what’s beyond and
around it before firing.
WARNING! Do not pull the trigger or attempt to fire until
the safety selector has been moved to the FIRE position.
DANGER! DO NOT allow any fingers of your non-shooting
hand to enter the trigger guard at any time. If you do so,
there is a chance your non-shooting hand or fingers could
touch the trigger, unintentionally firing the firearm and
resulting in death or serious injury.
DANGER! Always keep the safety on “SAFE” and your
finger outside the trigger area, wrapped around the grip or
braced on the gun’s receiver, until you intend to fire.
WARNING! All persons present must wear suitable eye and
ear protection, and must stand clear of the case ejection
area.
WARNING
WARNING
WARNING
WARNING
DANGER
DANGER
WARNING
WARNING! UNLOAD ALL FIREARMS WHEN NOT IN
USE. NEVER STORE A LOADED FIREARM. Firearms and
ammunition should be stored separately under lock and
key so that they are inaccessible to children or unauthorized
9
WARNING! Always make sure your firearm is not loaded
before cleaning, storing, transporting or handing it to
another person. Firearms should be transported unloaded
and in a protective gun case.
users. Never leave a loaded firearm, or any firearm or
ammunition, unattended where an unauthorized user might
have access to it. At the range, any firearm you lay down
on the shooting bench should be unloaded, and if possible
with its action locked open.
Never let the muzzle of a firearm touch the ground, mud,
sand or snow, which might obstruct the bore, causing the
barrel to burst when you fire. If you drop a firearm, pick
it up carefully with it pointed in a safe direction (have all
other people move out of the direction of the muzzle), with
your finger outside the trigger area and the safety in the
SAFE” position. Then unload the firearm and check to
be sure there are no obstructions in the bore. This can be
done safely with a cleaning rod, or by disassembling the
firearm and looking down the bore from the chamber (rear)
end. If there is any possibility of damage to your firearm,
have it inspected by a qualified gunsmith, or return it to
Kalashnikov USA for inspection, before you load or fire it
again.
WARNING
WARNING
WARNING! Whenever you pick up any firearm that, even
for an instant, has been out of your direct, continuous
control, the first thing you must do, while keeping the
muzzle pointed in a safe direction and your fingers out of
the trigger area, is to open the firearm’s action (mechanism)
to determine whether or not it is loaded.
WARNING
WARNING! Always wear and require others to wear
commercially manufactured ear protection when shooting.
Without ear protection, the noise from your gun, and other
guns close to you, could leave a “ringing” in the ears for
some time after firing, and could result in your permanent
hearing loss.
WARNING
10
WARNING! Do not shoot at a hard surface, such as rock,
masonry, metal, water or ice. The projectile may ricochet
and travel in unpredictable directions to strike you or
another unintended person or object, or even an object
that you cannot see.
WARNING! A bullet fired into the air can travel over one
mile, and can kill or seriously injure someone when it comes
down. Never fire into the air.
CAUTION! Before hunting with this or any other firearm,
take an approved Hunter Safety Course, taught in all states
by the state game commission or by the National Rifle
Association (NRA). Follow your state’s game laws at all
times while hunting.
CAUTION! Learn the mechanical and handling
characteristics of the firearm you are using. Not all firearms
are the same, and your Kalashnikov USA firearm has some
unique features. Do not assume that just because you have
experience with other firearms, you know how to use the
Kalashnikov USA firearm properly. Read and understand
this manual. If there is anything you do not understand,
contact your firearms retailer or Kalashnikov USA at
csfi[email protected] or telephone 754-222-
1407.
WARNING
WARNING
CAUTION
CAUTION
CAUTION! If you have not received formal firearms
instruction or if you have any doubts about your ability to
handle or use this firearm safely, seek supervised instruction
from a certified instructor. Information about sources of
firearms instruction can often be obtained from your local
police department, firearms retailer, gun club, shooting
range, state game commission, or from the National Rifle
Association (NRA), 11250 Waples Mill Road, Fairfax, Virginia
22030, telephone 1-703-267-1000 or 1-800-672-3888.
CAUTION
11
WARNING! If at any time you notice something about
the appearance or functioning of your Kalashnikov USA
firearm that does not seem proper or that causes you
concern, STOP, unload your firearm immediately, and do
not load or fire your firearm until you have it inspected and,
if necessary, repaired by a factory-trained armorer, or by
Kalashnikov USA. If you fire your Kalashnikov USA firearm
extensively, have it professionally inspected and serviced
periodically (annually is a good average interval) by a
factory-trained armorer or by Kalashnikov USA.
WARNING! Firearms and alcohol do not mix. Never
drink alcoholic beverages or take drugs before or during
shooting. This constitutes criminal disregard for your
safety and that of others. Some medications can impair
your vision, balance, reflexes, coordination, alertness
or judgment. Never use a firearm while you are taking
medication unless you have checked with your doctor
to ensure you’re fit to handle your firearm safely. Do
not handle your firearm when you are ill, tired, upset or
distracted.
CAUTION! Horseplay has no place around firearms. Guns
can’t think – you can! SAFETY DEPENDS ON YOU!
WARNING
WARNING
CAUTION
CAUTION! Remember, safety is your responsibility. Be a
safe shooter. SAFETY DEPENDS ON YOU!
CAUTION! FOLLOW THE LAW. Obey all local, state and
federal laws regarding possessing, storage, shooting and
transporting of your firearm.
CAUTION
CAUTION
12
WARNING! Discharging firearms in poorly ventilated areas,
cleaning or handling firearms, or handling ammunition may
result in exposure to lead and other substances that may
cause birth defects, reproductive harm, and other serious
physical injury. Have adequate ventilation at all times. Wash
your hands and face thoroughly after exposure, and before
eating or drinking. Shooting, handling or cleaning firearms
may expose you to lead, which is a toxic substance.
WARNING
WARNING! Firearms must be handled responsibly and
securely store to prevent access by children and other
unauthorized users. California has strict laws pertaining to
firearms, and you may be fined or imprisoned if you fail to
comply with them.
Visit the website of the California Attorney General at
https://oag.ca.gov/firearms for information on firearm laws
applicable to you and how you can comply.
Prevent child access by always keeping guns locked away
and unloaded when not in use. If you keep a loaded firearm
where a child obtains and improperly uses it, you may be
fine or sent to prison.
If you or someone you know is contemplating suicide
please call the national suicide prevention lifeline at 1-800-
273-TALK (8255).
¡ADVERTENICA! Las armas de fuego deben manejarse de
manera responsable y ser almacenada de manera segura
para evitar el acceso a los niños y usuarios no autorizados.
California tiene leyes estrictas relativas a las armas de
fuego, y usted puede ser multado o encarcelado si no
cumple con ellas.
Visite el sitio web del Procurador General de California
https://oag.ca.gov/firearms para obtener más información
sobre las leyes de armas de fuego aplicables a usted y
cómo puede cumplirlas.
Evite el acceso de las armad a los niños, manteniedo
siempre las armas cerradas y descargadas cuando no
estén en uso. Si usted mantiene un arma de fuego cargada
donde un niño la obtiene y la usa incorrectamente, usted
puede ser multado y enviado a la prisón.
13
REMEMBER, FIREARMS SAFETY DEPENDS ON YOU!
A SINGLE MOMENT OF INATTENTION OR A SINGLE
FAILURE TO FOLLOW THESE GUN SAFETY RULES
AND WARNINGS CAN RESULT IN TRAGEDY. YOU
ARE RESPONSIBLE FOR THE GUN THAT IS IN YOUR
HANDS, IN YOUR POSSESSION, OR UNDER YOUR
CONTROL. FIREARMS SAFETY DEPENDS ON YOU!
WARNING
FIREARMS SAFE HOME STORAGE
CHECKLIST
Firearms naturally attract the attention of children, teenagers and
adults alike. Accordingly, it is your responsibility to ensure that your
firearms, when unattended, stored, or not in use, are secured under
lock and key, safely out of the access of all unauthorized users. This
is your responsibility, and any mistake or laziness on your part can
result in death or serious injury to your loved ones or others.
Firearms must be securely stored under lock and key in a location
inaccessible to children and other unauthorized persons.
One of the safest ways to store your firearms is in a locking metal
gun safe or lock box. Many models, including ones permitting quick
access to the firearm if needed for self-defense, are now available
at firearms retailers or via the Internet. Firearms should be unloaded
before they are brought into the home and never loaded while in the
home.
Sporting firearms should be immediately cleaned and placed in
secure locked storage when they are returned from hunting or target
shooting.
When firearms are removed from storage, they must always
immediately be carefully checked to confirm that they are unloaded.
Ammunition should be stored under lock and key, in a separate
location from firearms.
The OWNER’S MANUAL that came with your firearm must be read,
understood and followed.
For more information on safe storage and use, refer to the NSSF
pamphlets “Firearms Safety Depends on You” and “Firearms
Responsibility in the Home”, available for download from the NSSF
website at http://nssf.org
Si usted o alguien que conoce está contemplando el
suicidio, llame a la línea de vida nacional de prevención del
suicidio al 1-800-273-TALK (8225).
14
1.1 MODELS
The various models of Kalashnikov USA semi-automatic shotguns with
detachable magazine are available in 12 gauge (hereinafter referred to as
the shotgun). Models and specifications are subject to change.
1. DESCRIPTION AND OPERATION
The KS-12 is a US manufactured 12 GA semi-automatic shotgun based
on the Russian Saiga series. It is designed to accept 2.75” and 3”
shells and includes a 5 round magazine. The KS-12 has a standard side
mounted optics rail, a fixed buttstock and a standard pistol grip with
a total length of 38”. Most of the currently available Saiga accessories
will work on the KS-12 including magazines, drums, muzzle devices and
chokes.
The KS-12T shotgun is a US manufactured 12 GA semi-automatic
shotgun based on the Russian Saiga series. It is designed to accept
2.75” and 3” shells and includes a 10 round magazine. The KS-12T has a
6-position collapsible buttstock, pistol grip, tri-rail forend, standard side
mounted optics rail and a flash suppressor. Total length comes to 42.5”
with the buttstock fully extended and 38.5” when collapsed. Most of the
currently available Saiga accessories will work on the KS-12T including
magazines, drums, muzzle devices and chokes.
1.2 FEATURES
Kalashnikov USA shotgun features include:
Reliable and rugged design of Mikhail Kalashnikov
US innovation utilizing state of the art manufacturing processes
Two position safety lever: Fire and Safe
Front Bead Sight
Gas piston with rotating bolt lock up design
Detachable magazine
15
1.3 SPECIFICATIONS
1.4 COMPLETE SET OF COMPONENTS
The shotgun consists of the following main components:
Barrel With The Receiver
Bolt & Bolt Carrier
Gas Piston System
Trigger And Firing Mechanism
Gas Tube
Buttstock
Handguard
Pistol Grip
Magazine
Receiver Cover
The shotgun components are shown in Schematics. (Pages 30-31)
GAUGE LENGTH OPERATION FIRE MODE BARREL LENGTH SIGHTS
12 GA
2 ¾
“ or 3”
Magnum
Gas Piston Semi-Automatic 18 ¼“ Rear Notch/Front Bead
No special tools required for field stripping
Gas Regulation System for heavy and light loads
Rear V Notch Sight. Windage is adjustable by tapping the rear sight
with a rubber mallet
Threaded muzzle for use with chokes. The muzzle threads are
covered by a muzzle nut or flash suppressor depending on model.
Thread is M22 x 0.75 6H (Right Hand)
WARNING! Make sure you read and understand the operation and
adjustment of the gas regulator. Firing high velocity, high pressure
rounds in position “2” may damage your firearm.
WARNING
Buttstock
Trigger
Pistol Grip
Magazine
Ejection Port
Hand Guard
Receiver Cover
Recoil Spring
Selector Lever
(Safety)
Gas Regulator
Flash Suppressor
Front Sight
Rear Sight
16
1.5 DESIGN
When the first round is fired, the shotgun automatically reloads using the
energy of the gases of the fired round passing from the barrel port into
the gas block and then into the gas cylinder forcing the gas piston and
then the bolt carrier to the rear, ejecting the spent shell casing. As the
bolt carrier returns to the forward position using the energy of the recoil
spring, the next shell is picked up from the magazine and is positioned
into the breach of the barrel, ready to be fired when the trigger is pulled
again.
In addition, the firearm can be cycled by hand (with a magazine in the
magazine well) by retracting the bolt carrier to the rearmost position by
hand and utilizing the energy of the recoil spring to pick up the shell
from the magazine and position it in the breach of the barrel.
The bolt rotates around its axis as the bolt carrier moves along the
receiver rails. When in battery, the bolt is locked in place with two locking
lugs.
The trigger and firing mechanism utilizes a hammer type design to
ensure single-shot firing and a trigger blocking device when the safety
lever is set at the safe position to prevent firing.
The magazine is released by the force of gravity while pressing the
magazine latch forward.
1.5.2 Gas Management System
Your KS-12 Shotgun is equipped with a manual gas regulation system.
Your gas regulation system allows your KS-12 to accommodate a wider
variety of loads such as Lower Recoiling Target and Small Game loads,
or Higher Recoiling loads such as Magnum loads or Slug and Buckshot
depending on gas setting. You MUST adjust the regulator to match the
ammunition or you will experience functional issues and risk premature
component failure.
1.5.3 How to use your Gas Management System
Located in the front of your gas block is your gas regulator (Part #9). As
outlined in Section 3.2.2 use your supplied tool as instructed to depress
gas regulator detent and to adjust regulator. Be sure your regulator is
as fully threaded into the gas block as possible without being tightened
into the gas block. Once the regulator is bottomed out on the gas block,
release the regulator detent and reverse regulator until it locks into the
setting you wish to use. Depress detent and adjust as needed keeping
the regulator as threaded into the gas block as possible. (Sometimes
the regulator will stop on the desired setting. If so, it is not needed to
17
back it off).
SETTING H:
HIGH RECOIL ROUNDS
SETTING L:
LOW RECOIL ROUNDS
1.5.4 Understanding your Gas Management Settings
Your KS-12 shotgun’s gas regulator serves to control flow of gas into the
action of your shotgun. Permitting full gas or restricting gas. (Suggestion:
Test all new loads under Setting H. If they do not cycle, use Setting L.)
Gas Setting H: Restricts gas into the action. Ideal for heavier
recoiling loads such as Magnum loads or Slug and Buckshot. Setting
H will limit the amount of gas into the system and avoid wear and
tear on your shotgun from the energy of heavier loads.
Gas Setting L: Permits full gas into the action. Ideal for lower
recoiling loads such as light birdshot or target loads. This setting
permits the full flow of gas into the action to aid in cycling of the
system for weaker loads. DO NOT use Setting L for heavy loads!
Never shoot 3” Magnum shells in Setting L. Never shoot any high
velocity or magnum loads in Setting L.
1.5.5 Gas System Maintenance
Due to the wide verity of loads available in shotshells the use of some
loads require more frequent cleaning. Neglecting to maintain your gas
system may cause premature failure to your KS-12 as pressures in your
gas system can increase if they system is not cleaned. It is advised to
keep your gas system clean as often as you can. When using slug rounds
its advised to practice cleaning every 40 rounds, as slugs foul the system
with buildup faster. Other loads such as target/small game loads can
permit more time in between cleaning periods.
18
1.5.6 Cleaning your Gas System
Make sure your firearm is unloaded. Remove the magazine and check
the action to make sure there is no round in the chamber. Then field strip
your KS-12 as shown in section 3.2 of the owner’s manual. Next, using the
supplied tool, depress gas regular detent on the gas block and unscrew
the regulator to remove. Once removed, insert a cleaning rod from the
opposite side and push the gas puck (Part #8) until it is free from the gas
block.
Once disassembled, use a brass bristle brush or 12ga brass bristle
bore brush to break up fouling build-up in gas block. For stubborn
buildup, use a conservative amount of cleaning solvent and a brass
brush. Perform the same cleaning procedure to the puck (Part #8), gas
regulator (Part #9), as well as the gas piston on the bolt carrier (Part #13).
Once cleaning is complete, remove any solvents from the surfaces and
components. Be sure not to lube any component in your gas system.
(Recommendation: To aid in removal of the gas regulator, maintain a
light coat of anti-seize only on the threaded portion of the regulator.
1.5.7 Reassembly
Simply reverse take-down process: Insert the puck (Part #8) into the
gas block and thread the regulator (Part #9) into the gas block while
keeping the plunger depressed. Thread the regulator all the way down
until it stops, then back off to the setting for the shot shells you will use.
(Sometimes the regulator will stop on the desired setting, if so it is not
needed to back it off).
2. DESIGNATED USE
2.1 LIMITATIONS IN SERVICE
2.1.1 WARNING! Before using the shotgun, read and understand all of
the warnings in this manual.
2.1.2 Read and understand this OWNER’S MANUAL completely.
2.1.3 CAUTION! Study the shotgun design. Paying special attention to
all the safety precautions.
2.1.4 CAUTION! Use only new, unexpired, factory ammunition in the
shotgun. The use of reloaded or expired ammunition will void the
warranty.
2.1.5 WARNING! Always use protective shooting glasses and hearing
protection.
WARNING
WARNING
CAUTION
CAUTION
19
CAUTION
CAUTION
2.2 SAFETY PRECAUTIONS
CAUTION! The KS-12 design ensures its safe functioning providing
proper rules of operation are adhered to and the correct gas regulation
setting is used for your chosen ammo.
To ensure safe handling of the shotgun follow all safety precautions listed
in this manual:
ALWAYS treat all firearms as if it is loaded.
ALWAYS keep all firearms pointed in a safe direction.
ALWAYS keep your finger off the trigger until ready to shoot.
Know your target and what is beyond it.
Keep the safety lever engaged when not firing to prevent an
accidental discharge.
In a safe direction, verify the magazine and the chamber are empty,
disengaging the safety, retracting the bolt carrier and inspection the
magazine and chamber.
Before loading the shotgun, inspect the barrel bore and the chamber
to be certain they are free of any obstruction.
In case of a misfire, don’t open the bolt for 3 (three) minutes to
prevent the possibility of hangfire.
Always keep the safety lever engaged to prevent an accidental
discharge.
Empty the magazine and chamber before leaving the shooting area
and before entering an inhabited area, before entering a vehicle,
and when crossing forests, rough terrain, water, etc.
Store the shotgun and ammunition separately and beyond the reach
of children and strangers.
Only use new, unexpired, factory loaded ammunition. Do not use
reloaded ammunition or any ammunition with traces of corrosion.
2.3 BEFORE USE
2.3.1 CAUTION! Before operating the shotgun you must familiarize
yourself with all the warnings in this manual.
2.3.2 Verify the firearm is unloaded. Remove the magazine. Inspect the
magazine well and chamber to make sure there is no ammunition in the
firearm.
Before using or loading ammunition in the shotgun always:
Wipe the barrel bore and chamber, muzzle chokes and gas chamber
dry to remove any grease or fouling.
Verify the hand guard screw is secured to the forend.
Check the trigger mechanism and safety for proper functioning.
20
Verify the attached magazine is securely held in place by the
magazine release.
Pull the bolt carrier handle fully to the rear and release it to check the
shotgun for proper functioning.
Make sure the gas regulator is property set to the ammunition you
are going to use.
2.4 OPERATING PROCEDURE
2.4.1 Engaging and Disengaging the safety
2.4.1.1 Engage the safety – move the safety upwards to the “S” (Safe)
position.
2.4.1.2 Disengage the safety – move the safety downwards to the “F”
(Fire) position. The shotgun will now fire if the trigger is depressed.
2.4.1.3 There is a notch in the safety lever that is used to hold the bolt
carrier handle in the bolt open position. The bolt hold open feature aids
in magazine changes and to show the action is open and safe.
2.4.2 Loading and firing procedure:
Pull the bolt carrier handle rearward and engage the handle into
the notch in the safety lever. This will hold the bolt in the rearward
position.
The shotgun is designed to fire both 12 gauge 2 ¾” and 3”
“Magnum” shotgun shells with proper gas regulator adjustment.
Press the magazine release and detach the magazine from the
shotgun by rotating bottom portion forward.
Load the magazine with the correct ammunition, feeding them one
by one from the front of the magazine and under the magazine lips
and moving each of them rearward till the rounds stop against the
rear wall of the magazine.
With the bolt hold open by means of the safety lever of manually
holding bolt open, attach the loaded magazine to the shotgun by
first positioning the lip on the front edge of the magazine into the
magazine well and then swing the magazine back and upwards until
the magazine latch catches under the lip at the rear of the magazine.
When ready to fire, disengage the safety; Always keeping your
fingers or any object away from the trigger and outside the trigger
guard.
The bolt will move forward under spring tension, pick up a cartridge
and load it into the chamber. Move the safety lever to “S” until ready
to ready to fire.
CAUTION
21
CAUTION
DANGER
To fire, move the safety lever to “F”.
The shotgun is loaded and is ready for firing.
Aim, pull the trigger and the shotgun will fire.
To fire the next shot from the auto-loading shotgun release the trigger
and depress it again.
NOTE: When the magazine is depleted, the bolt carrier and bolt will
return to the forward position. You may pull the carrier handle rearward
and engage the handle with the notch in the safety lever to keep the bolt
carrier rearward and ensure the chamber is empty.
2.4.3 Unloading procedure:
Make sure the muzzle of the barrel is pointed in a safe direction.
Engage the safety.
Detach the magazine.
Disengage the safety.
Move the bolt carrier rearward. Engage the safety and make sure the
bolt carrier handle is inside the notch in the selector lever to lock it in
the rearward position.
Visually inspect the magazine well and chamber for ammunition.
Extract ammo from the chamber and magazine well (if necessary).
Empty the cartridges from the magazine.
3. MAINTENANCE
3.1 GENERAL
3.1.1 Maintenance consists of inspection, cleaning and lubrication of the
shotgun during field stripping or disassembly. The field stripping of the
shotgun is carried out for its inspection, cleaning and lubrication after
firing.
3.1.2 DANGER! BEFORE BEGINNING DISASSEMBLY, MAKE SURE
THAT THE SHOTGUN IS UNLOADED. With the shotgun pointed in a
safe direction, detach the magazine, disengage the safety, retract the
bolt carrier & bolt using the bolt-carrier handle, examine the chamber
and magazine well to make sure that it is empty, and finally move the bolt
carrier and bolt into battery (forward position).
3.1.3 Disassemble and assemble the shotgun on a table or clean canvas.
When placing the parts and components down arrange them in the
sequence of removal, handle the detached parts with care, do not put
one part on another, and when removing them, avoid excessive effort
and sharp blows.
22
Figure 3.1 — Detaching The Magazine
Make sure the firearm is unloaded and there are no rounds in the
magazine or chamber. Move the safety lever to “S” or safe position.
Detach the magazine as shown in Figure 3.1. Hold the shotgun by
the forend with one hand, grip the magazine with the other hand
and depress the magazine latch with a thumb in the direction of the
magazine, push the lower portion of the magazine forwards and
detach it.
Figure 3.2 — Detaching The Receiver Cover
Remove the receiver cover, as shown in Figure 3.2. Hold the rear
portion of receiver cover with one hand, and hold the buttstock with
your other hand. Using the hand holding the rear of the receiver
CAUTION
Figure 3.1
Figure 3.2
3.1.4 CAUTION! ONLY USE RECOMMENDED OR KNOWN CHEMICAL
AGENTS FOR CLEANING AND LUBRICATION OF THE SHOTGUN.
UNKNOWN OR NON-RECOMMENDED CHEMICAL AGENTS MAY BE
DANGEROUS FOR YOU AND DAMAGE THE SHOTGUN PARTS AND
COMPONENTS.
3.2 FIELD STRIPPING
23
Figure 3.3
push the exposed plunger of the recoil spring guide down and push
forward the recoil spring guide into the receiver as you pull the cover
up to separate the cover from the recoil spring guide.
3.2.2 Removing Gas Regulator & Gas Piston Puck
Using the handle (rear portion) of your supplied tool, in a perpendicular
angle to the shotgun (As seen in Figure 3.3 & 3.4) depress gas regulator
(Part #9) detent with tool at the same time using the tool in the notches
in the regulator to begin the unscrewing process going in a counter-
clockwise rotation. (While trying not to make contact with tool to barrel
as this will scratch the finish). Continue until the regulator is past the
reach of the detent. After which, simply unscrew until free from gas
block. Once removed, insert a cleaning rod from the opposite side of gas
tube/block and push the gas piston puck (Part #8) until it is free from the
gas block. Light tapping of puck may be necessary at times.
Figure 3.4
Use to change gas management
system setting
Use to remove/
tighten muzzle
device
24
Figure 3.6 — Detaching The Bolt Carrier And The Bolt
Remove the bolt carrier and the bolt as shown in Figure 3.6. Move
the safety lever to the “F” (Fire) position, keeping your fingers away
from the trigger area. Retract the bolt carrier until it is at the rear of
the receiver, lift it up until it is just out of the receiver and then to the
rear to allow the gas piston to come out of the gas tube and remove
the bolt carrier and bolt as one unit.
Figure 3.5 — Detaching The Recoil Spring Guide Assembly
Detach the recoil spring guide assembly from the receiver as shown
in Figure 3.5. Push the recoil spring guide forward 1” until the guide
is out of the receiver end slot of the rear trunnion and extract the
recoil spring assembly from the receiver and the bolt carrier channel,
moving it up and to the rear.
Figure 3.5
Figure 3.6
25
Figure 3.7 -— Detaching The Bolt From The Bolt Carrier
Separate the bolt from the bolt carrier. Hold the bolt and the bolt
carrier with one hand, as shown in Figure 3.7, turn the bolt head
counterclockwise with your other hand. As the bolt turns counter-
clockwise it will also move to the rear of the bolt carrier. After the
bolt travels about 1” rearward (and while the bolt rotates counter-
clockwise) you will be able to continue to rotate the bolt counter-
clockwise without it moving any further rearward as the bolt lug
is now disengaged from the shaped slot in the bolt carrier and
by moving the bolt forwards (without turning it) the bolt can be
removed from the bolt-carrier channel.
3.2.3 Detach the Gas Regulator
Push in the spring loaded gas regulator plunger using included tool
and unscrew the gas regulator counter-clockwise.
Remove the gas puck per instructions in Section 1.5.6.
Figure 3.7
26
Figure 3.9
Figure 3.10
Figure 3.8
Reassemble in the reverse order as follows:
Insert the gas puck into the gas chamber.
Push in the gas regulator detent using a supplied tool and insert
3.3 REASSEMBLY AFTER FIELD STRIPPING
27
the gas regulator into the gas chamber and screw it in until it rests
against the gas block face. Then unscrew the gas regulator until the
first fixed position for the mode of firing determined by the type of
ammunition you have selected. See Section 1.5.4 for further details
regarding your gas management system.
Attach the bolt to the bolt carrier. Insert the bolt into the bolt carrier
channel and turn it so that it’s guiding lug enters the groove slot of
the bolt carrier, then move the bolt forward until it stops.
Before putting the bolt carrier with bolt into the receiver make sure
that the hammer is engaged with the trigger-mechanism (trigger
hook). If the hammer is not engaged, using your finger, push the
hammer to the rear and down until it engages the hook.
Insert the bolt carrier guide lugs into the receiver guides, and move
the bolt carrier assembly forward.
WARNING! WHEN ATTACHING THE BOLT CARRIER ASSEMBLY TO
THE RECEIVER VERIFY THE SLOTS FOR THE EJECTOR ON THE BOLT
AND THE BOLT HEAD ARE ALIGNED.
Insert the recoil spring guide assembly into the bolt carrier slot and
insert the recoil spring guide base into the rear trunnion grooves.
Insert the cover by its front face into the semicircular notch on the
front trunnion and press the rear of the cover down so the lug of
the recoil spring guide assembly enters the rectangular hole in the
receiver cover.
Return safety lever to “S” (Safe) position.
3.4 CLEANING AND LUBRICATION
WARNING
Figure 3.11
3.4.1 Cleaning and Lubrication
Your firearm should be cleaned after each use.
28
The cleaning process follows:
Make sure your firearm is unloaded before cleaning. In a well ventilated
area, use a cleaning rod with a 12 gauge bore-brush attached. Apply
bore cleaner to the brush and run it through the barrel a few times to
remove fouling. Next, remove the brush and attach a patch holder to
the rod. Thread a patch through the slot in the holder and apply bore
cleaner. Run the patch through the barrel, replacing the patches until
they come out clean. With a new patch, apply a few drops of quality gun
oil and run through barrel one more time.
Clean the other components as needed to remove carbon deposits and
finish with a light coat of oil. Pay special attention to keeping the gas
system clean. See section 1.5.6 for detailed instructions.
Minimal cleaning areas:
Wipe the clean area where the bolt carrier and bolt interface with each
other along with the receiver. Paying extra attention to the rails of the
receiver, front trunnion bolt lug slots, receiver rail slots in the bolt carrier
and all of the bolt assembly.
3.4.2 Lubing
It is recommended to only use a small drop of oil in these 5 key locations
(See Figure 3.11). With the bolt in the carrier, lube both rail slots, back
of locking lugs of the bolt, and finally the hammer ridding surface of the
bolt carrier. (NOTE: Be sure not to lube components in the gas block).
4. TRANSPORTATION
4.1 Transport the unloaded, locked shotgun in a carrying case to protect
it from shocks and drops.
4.2 You may use a sling to carry the shotgun while hunting. The shotgun
is carried with the magazine attached and the safety selector lever on
safe, or action locked open.
5. STORAGE
5.1 Store the shotgun for no longer than 12 months without re-
preservation (shorter periods in damp, cold or humid environments).
5.2 Store the shotgun in dry premises without sharp temperature
fluctuations, away from heating devices. The shotgun should be always
unloaded, the magazine detached, and the safety should be in the “S“
(Safe) position. The shotgun should be cleaned and lubricated before
storage. Store in an appropriate gun safe or with a cable lock inserted
through the magazine well and out of the ejection port.
CAUTION
30
SCHEMATICS
4
5
6
1
7
2
8 9
11
12
13
14
2220
23
47
24
24
25 26
28
35
30
29
31
32
27
33
36
37
38
39
40
43
44
45
46
42
41
34
21
16
18
17
19
15
10
3
31
BARREL WITH RECEIVER
1 RECEIVER
2 BARREL
3 GAS BLOCK
4 GAS TUBE
5 REAR TRUNNION
6 MAGAZINE CATCH
7 SAFETY SELECTOR LEVER
8 GAS PISTON PUCK
9 GAS REGULATOR
10 GAS REGULATOR PLUNGER
11 MUZZLE NUT
12 RECEIVER COVER
BOLT CARRIER WITH BOLT
13 BOLT CARRIER
14 BOLT
15 BOLT HEAD
16 EXTRACTOR
17 EXTRACTOR SPRING
18 EXTRACTOR PIN
19 BOLT HEAD PIN
20 FIRING PIN ROD
21 FIRING-PIN SPRING
22 FIRING PIN
RECOIL SPRING GUIDE
ASSEMBLY
23 RECOIL GUIDE ASSEMBLY
24 RECOIL SPRING
25 EJECTION PORT COVER
26 FRONT RECOIL SPRING GUIDE
TRIGGER AND FIRING
MECHANISM
27 TRIGGER GROUP
28 HAMMER SPRING
29 HAMMER
30 TRIGGER AXIS PIN LOCK
IRON SIGHTING DEVICE
31 FRONT SIGHT
32 REAR SIGHT
FURNITURE
33 BUTTSTOCK
34 BUTTSTOCK SCREWS
35 LOWER HANDGUARD
36 PISTOL GRIP
37 PISTOL GRIP NUT
38 PISTOL GRIP SCREW
39 MAGAZINE
40 HANDGUARD BASE
41 HANDGUARD SCREW
MAGAZINE
42 FEED LIPS
43 FOLLOWER
44 SPRING
45 BASE PLATE LOCK
46 COVER
TOOLS
47 WRENCH
PARTS LIST
32
WARRANTY
KALASHNIKOV USA LIMITED WARRANTY:
Kalashnikov USA firearms are manufactured to the highest quality
standards. Each firearm is tested and the quality is assured before the
firearm leaves the factory.
This limited warranty has been drafted in compliance with Magnuson-
Moss Warranty Federal Trade Commission Improvement Act, which is
effective for goods manufactured on or after December 31, 1975.
All firearms manufactured by Kalashnikov USA have a limited 2 year
warranty to the original purchaser. Original retail purchase date is verified
by your sales receipt and ATF Form 4473. An optional 5 year warranty is
also available, please see the included form or visit the online form at
kalashnikov-usa.com/extended-warranty-form/
This warranty does not cover:
DAMAGE TO THE FIREARM CAUSED BY FAILURE TO PROVIDE
PROPER CARE, STORAGE AND MAINTENANCE.
ACCIDENTS, MISUSE, NEGLIGENCE, ABUSE OR
UNREASONABLE USE.
USE OF THE FIREARM WITH HAND LOADED, RELOADED,
DEFECTIVE OR IMPROPER AMMUNITION.
DAMAGE CAUSED BY BARREL OBSTRUCTION.
UNAUTHORIZED ADJUSTMENT, DISASSEMBLY, REPAIRS, OR
MODIFICATIONS.
NORMAL WEAR AND TEAR, INCLUDING BARREL BORE WEAR
OR CORROSION.
FINISH OR SURFACE COATINGS.
PHYSICAL INJURY OR PROPERTY DAMAGES RESULTING IN
WHOLE OR IN PART FROM CRIMINAL USE OR NEGLIGENT,
IMPROPER USE OR CARELESS HANDLING.
LOSS OR DAMAGE OCCURRING DURING RETURN SHIPMENT.
THIS WARRANTY DOES NOT COVER SECOND AND
SUBSEQUENT OWNERS OF THIS FIREARM.
If you discover a defect during the warranty period, Kalashnikov USA
will, at its option, repair or replace the firearm with a comparable firearm
at no charge. A service or handling charge may be required for non
warranty repairs.
Kalashnikov USA excludes and will not pay incidental or consequential
damages with respect to economic loss, injury or property damage
33
resulting from the breach of either the express or implied warranty. No
implied warranties extend beyond the term of this written warranty.
Please note: Some jurisdictions do not allow exclusion of incidental or
consequential damages, or limitation on how long an implied warranty
lasts. Thus the above exclusion and limitations may not apply to you. This
warranty gives specific legal rights to the original retail purchaser only.
Other rights may apply and vary from state to state. The terms of this
warranty can only be changed by an authorized officer of Kalashnikov
USA.
If you have any questions, concerns or service or warranty issues please
contact our customer service department at 754-222-1407 or e-mail
csfi[email protected]. Customer service will provide shipping
instructions.
All returns require a RMA # and must follow the shipping instructions. Do
not ship firearms without a RMA #. FIREARMS MUST BE UNLOADED.
AMMUNITION MUST NOT BE SHIPPED WITH THE FIREARM. PACK THE
FIREARM SECURELY. The sender must prepay freight. We will not accept
C.O.D. shipments.
If you do not have an owner’s manual, please download it from our
website.
This product can expose you to chemicals including lead, which is known
to the State of California to cause cancer and birth defects or other
productive harm. For more information go to www.p65Warnings.ca.gov
Este producto puede exponerlo a productos químicos como el
plomo, que el estado de California sabe que causan cáncer y defectos
congénitos u otros daños productivos. Para más información ir a
www.p65Warnings.ca.gov
Your Kalashnikov USA firearm comes standard (USA only) with a cable
lock (Figure 6.1). The cable must be placed through the ejection port and
out of the magazine well. Insert the end of the cable into the lock and
make sure it is locked into place.
Figure 6.1
34
NOTES
35
Kalashnikov USA | kalashnikov-usa.com | (754) 222-1407